Conveyors are a vital part of warehouse operations. They contribute in important ways to productivity and efficiency, and also quality control and personnel protection. The type of material handling conveyors used in a particular application depends on many factors, including the size and weight of the product that need be moved, whether the conveying is done on one level or from one level to another and many other issues.

Material handling conveyors, like other material handling tools, have to be matched to their function. But expense remains a concern, as well. Certainly, one conveyor can not replace another just because it's less expensive. Still, there're solutions to keep costs under control.

One technique to control costs is to look for used conveyors that can fulfill specifications. Look for used tools from large firms that are moving, downsizing or updating their warehouse function. Reconditioned equipment can be an excellent investment.

Conveyors fall into 4 basic classes: gravity, power, flexible and lifts/carousels. With gravity conveyors, products are moved by gravity or pushed. A motor does the moving with a power conveyor. Flexible conveyors are simply that: They could be either gravity- or motor-driven, depending on the application. Lifts and carousels move materials vertically or horizontally for order picking. Conveyors that fit into two of these categories - gravity and power - are discussed here.

Representative of gravity conveyors are the gravity skatewheel conveyor and the gravity roller conveyor. The skatewheel conveyor is a series of small steel wheels and can handle items which are wider than it's. The roller conveyor is for heavy, rough and open packaged products and usually features spring-loaded axles.

Power conveyors include the live roller, incline, accumulating, chain-driven, sortation and pallet. Live roller conveyors are driven by belts or o-rings and come in a variety of section shapes. Incline conveyors can move products form one floor to the next. Accumulating conveyors collect and hold material in place to wait for action down the line.

Chain-driven conveyors can hold the heaviest palletized loads and drums. Sortation conveyors allow merging, separate and divert materials in multiple directions. Pallet conveyors transport, stop, accumulate or stage palletized loads and are ideal for conveying weighty objects.

Deciding which variety of conveyor system will best meet a specific require can be a challenge, and the first choice might not be the best. It could be a good idea to take benefit of the design functions of some warehouse tools dealers. A well-designed material handling conveyor can result in lower costs as more efficient conveyors can be used or because a less expensive conveyor will do the job just as well.

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